Goudsmit: reducing scrap rate from 40% to 5% with DMAIC At Goudsmit Magnetics, the rejection rate for a critical product group rose to 40%. Internally, they were unable to find the cause. The Symbol consultant analysed the production process via DMAIC and database construction. Result: scrap rate decreased to 5–10% and knowledge secured within the organisation.
Tata Steel: Six Sigma Implementation Saved Over €50M Tata Steel systematically pursues operational excellence through data-driven Six Sigma projects. Symbol provides Green and Black Belt training and coaches projects where capacity is lacking. Result: one project involving iron mixers yields over €200,000 per year. Five seconds of time saving per steel coil means tens of thousands of euros in savings.
Sealed Air: £100k annual savings through Lean Six Sigma Sealed Air starts with Lean Six Sigma at the Enschede site: 16 employees trained and four improvement projects launched. The Mixing project delivers €100,000 savings per year and was internationally nominated. Enschede serves as a pilot for a European roll-out and more than 10 employees have signed up for further training.
Watson-Marlow Bredel: £78k cost savings through continuous improvement Watson-Marlow Bredel wanted to grow in improvement maturity, but the internal GEM programme had been sidelined. Symbol guided the process with a CIMM assessment, Hoshin Kanri sessions and Lean training for the entire organisation. Result: £78,000 cost savings and 200 man-hours saved in 2021, and an organisation on its way to the highest GEM maturity level.