Day 1 Basics in order (5S, Standards), CI & Project Charter View content Introduction Datasets & DMAIC review template Continuous Improvement & Improvement Organisation Define (VOC, CTQ, SIPOC) Policy development (COPQ) Policy deployment (Change) Roadmaps for process improvement Dinner Managing a DMAIC project Project charter Professional working environment (5S) Standardised work
Day 2 Minitab, Statistical Techniques & MSA View content Performance management & Kaizen Problem Solving Collecting and visualising data Coffee Cup game Minitab introduction Basic statistics Measurement System Analysis (MSA) Dinner MSA Water Cup game Statistical techniques Continuous probability distributions Discrete probability distributions
Day 3 Eliminating Waste & Lean Game View content Process Mapping Lean game Value Stream Mapping (VSM) Reducing waste (Muda) Reducing overburden (Muri) Reducing unevenness (Mura) Dinner Continue with 2nd and 3rd round of Lean game Value Stream Improvement
Day 4 Hypothesis Testing, Regression & Process Capability View content Hypothesis testing and confidence intervals Hypothesis testing for numerical data Analysis of Variance Hypothesis testing for categorical data Dinner Correlation and regression Process capability and performance
Day 5 Design of Experiments, FTR, FMEA & SPC View content Design of Experiments (DOE) DOE Catapult game Controlled processes (FTR) Failure Mode Effect Analysis Total Productive Maintenance (TPM) Statistical Process Control (SPC) SPC game Certification Closing and evaluation We conclude the last day at 4:00 PM