Day 1 Improvement Organisation & Project Charter View content Introduction Datasets & DMAIC review template Continuous Improvement Improvement Organisation Define (VOC, CTQ, SIPOC) Policy development (COPQ) Policy deployment (Change)
Day 2 Kaizen, 5S & Standardisation View content Managing a DMAIC project Project charter Roadmaps for process improvement Professional working environment (5S) Standardised work Performance management & Kaizen Problem Solving Collecting and visualising data
Day 3 Process Mapping View content Recap Block 1 Participant improvement projects Process Mapping Performance metrics Coffee Cup Game Basic statistics Value Stream Mapping (VSM) Reducing waste (Muda)
Day 4 Value Stream Mapping & FTR View content Lean Game Reducing overburden (Muri) Reducing unevenness (Mura) Value Stream Improvement Controlled processes (FTR) Failure Mode Effect Analysis Total Productive Maintenance (TPM)
Day 5 Statistical Techniques View content Recap Block 2 Participant improvement projects Minitab introduction Statistical techniques Continuous probability distributions Discrete probability distributions
Day 6 Measurement System Analysis & Hypothesis Testing View content Measurement System Analysis (MSA) MSA Water Cup Game Hypothesis testing and confidence intervals Hypothesis testing for numerical data Analysis of Variance
Day 7 Regression & Process Capability View content Recap Block 3 Participant improvement projects Hypothesis testing for categorical data Correlation and regression Process capability and performance
Day 8 Design of Experiments & Statistical Process Control (SPC) View content Design of Experiments (DOE) DOE Catapult Game Statistical Process Control (SPC) SPC game Project charter Closing and evaluation
Day 1 Basics in order (5S, Standards), CI & Project Charter View content Introduction Recap e-learning (Ch 1 to 4) Dataset & DMAIC review template Continuous Improvement Improvement Organisation Roadmaps for process improvement Managing a DMAIC project Project charter Professional working environment (5S) Standardised work Define (VOC, CTQ, SIPOC) Policy development (COPQ) Policy deployment (Change) Performance metrics
Day 2 Minitab, MSA & Statistical Techniques View content Performance management & Kaizen Coffee Cup game Minitab introduction Basic statistics Measurement System Analysis (MSA) MSA Water Cup game Statistical techniques Continuous probability distributions
Day 3 Problem Solving, Lean Game & Value Stream Mapping View content Discrete probability distributions Problem Solving Collecting and visualising data Process Mapping Lean game Value Stream Mapping (VSM)
Day 4 Eliminating Waste & Hypothesis Testing View content Reducing waste (Muda) Reducing overburden (Muri) Reducing unevenness (Mura) Value Stream Improvement Hypothesis testing and confidence intervals Hypothesis testing for numerical data
Day 5 ANOVA, Regression & Process Capability View content Analysis of Variance Hypothesis testing for categorical data Correlation and regression Process capability and performance
Day 6 Design of Experiments, FTR, FMEA & SPC View content Design of Experiments (DOE) DOE Catapult game Controlled processes (FTR) Failure Mode Effect Analysis Total Productive Maintenance (TPM) Statistical Process Control (SPC) SPC game Certification Closing and evaluation
Day 1 Basics in order (5S, Standards), CI & Project Charter View content Introduction Recap e-learning (Ch 1 to 4) Dataset & DMAIC review template Continuous Improvement Improvement Organisation Roadmaps for process improvement Managing a DMAIC project Project charter Professional working environment (5S) Standardised work Define (VOC, CTQ, SIPOC) Policy development (COPQ) Policy deployment (Change) Performance metrics
Day 2 Minitab, MSA & Statistical Techniques View content Performance management & Kaizen Coffee Cup game Minitab introduction Basic statistics Measurement System Analysis (MSA) MSA Water Cup game Statistical techniques Continuous probability distributions
Day 3 Problem Solving, Lean Game & Value Stream Mapping View content Discrete probability distributions Problem Solving Collecting and visualising data Process Mapping Lean game Value Stream Mapping (VSM)
Day 4 Eliminating Waste & Hypothesis Testing View content Reducing waste (Muda) Reducing overburden (Muri) Reducing unevenness (Mura) Value Stream Improvement Hypothesis testing and confidence intervals Hypothesis testing for numerical data
Day 5 ANOVA, Regression & Process Capability View content Analysis of Variance Hypothesis testing for categorical data Correlation and regression Process capability and performance
Day 6 Design of Experiments, FTR, FMEA & SPC View content Design of Experiments (DOE) DOE Catapult game Controlled processes (FTR) Failure Mode Effect Analysis Total Productive Maintenance (TPM) Statistical Process Control (SPC) SPC game Certification Closing and evaluation
Day 7 AI for Process Improvement and Standardisation View content Setting up and applying AI agents Updating work instructions and forms using AI Applying AI in predicting process performance Applying AI in supporting decision-making AI within problem solving (8D, 5-Why, and Root Cause Analysis) AI for process mapping and waste elimination
Day 8 AI for Automation and Predictive Analytics View content Process automation with AI-driven task mining and Robotic Process Automation Preventing defects and process disruptions using AI Applying AI in quality assessment (Vision and AI-process assessment) AI-prompting with ChatGPT, Power BI, UiPath, Disco, and Minitab Analysing documents and data: ChatGPT, Process Mining, and Predictive Analytics Automating work processes (RPA, UI-path): save time on repetitive tasks