DAF Trucks: 30 Supplier Quality Managers IATF Certified DAF Trucks requires IATF 16949 certification from suppliers and places high demands on its own auditing skills. Symbol provided two customised training courses for more than 30 Supplier Quality Managers, tailored to DAF's own audit tools and working methods. Result: certified auditors in-house and a demonstrably stronger approach towards suppliers.
Tata Steel: Six Sigma Implementation Saved Over €50M Tata Steel systematically pursues operational excellence through data-driven Six Sigma projects. Symbol provides Green and Black Belt training and coaches projects where capacity is lacking. Result: one project involving iron mixers yields over €200,000 per year. Five seconds of time saving per steel coil means tens of thousands of euros in savings.
BMI Netherlands: mapping the production process with PFMEA At BMI Netherlands in Woerden, not a single production process had been put on paper. With an ERP migration and staff turnover approaching, this became a risk. Symbol proposed a PFMEA and provided an interim consultant who fully documented the process from clay to roof tile. The foundation has now been laid for onboarding and quality assurance.
Goudsmit: reducing scrap rate from 40% to 5% with DMAIC At Goudsmit Magnetics, the rejection rate for a critical product group rose to 40%. Internally, they were unable to find the cause. The Symbol consultant analysed the production process via DMAIC and database construction. Result: scrap rate decreased to 5–10% and knowledge secured within the organisation.
Mitsubishi: IATF supplier auditing training MTEE wanted to bring the Supplier Quality Development department to a uniform auditing level. This required not only knowledge of the standard but also an effective, motivational approach towards suppliers. Symbol provided bespoke training focused on practical auditing skills and win-win cooperation. Result: five certified IATF auditors who know how to persuade suppliers rather than confront them.
Veco Precision: inspection system improved with data analysis Veco Precision's automated inspection system collected a lot of data but provided unreliable results. Symbol data scientist analysed 300 photos per product, identified the relevant parameters and implemented a software upgrade. Result: consistent and reliable measurement system with 20 parameters instead of 3, ready for rollout to other products.